Understanding current tools – refreshing the basics in a targeted manner
The training course focused on the question of how modern simulation approaches can make forming processes more efficient, safer, and more economical. Participants were given a precise overview of the physical fundamentals of cold and hot forming, coupled with a clearly structured introduction to the finite element method. The speakers demonstrated how simulation-relevant material properties can be reliably determined and what role tribological and thermal boundary conditions play in process design. Fast models from elementary plasticity theory provided additional guidance for quickly classifying complex issues.
Two elective specializations for practical application
A central element were the two elective modules on sheet metal or solid forming. Using realistic tasks, participants were able to set up simulations, perform calculations, and systematically evaluate results. The integration of microstructure and damage models facilitated the transfer to material- and process-specific applications and showed how closely microstructure and component behavior are linked.
The joint implementation by IBF and DGM enabled a combination of scientific depth and entrepreneurial perspective. This resulted in a format that both strengthens specialist knowledge and imparts concrete practical skills.
Outlook for 2027
Since simulation-based process design contributes significantly to increasing quality, cost-effectiveness, and development speed, the topic remains highly relevant. A new edition of the training course “Simulation and Optimization of Forming Processes” is planned for 2027. Information on this and other planned DGM training courses can be found on the DGM Academy homepage.